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Structural health of major structures

Major structures, measured in service.

Long-span bridges, towers, stadium roofs and tall buildings move with wind, traffic, crowds and temperature every day. Accelerometers, strain sensors, GNSS and weather stations report to one record that shows engineers how a structure behaves between inspections and after every storm or event.

Plan a deploymentHow it worksStation Builder
Industry
Infrastructure
Measurements
5
Sources cited
4
  1. Infrastructure · Structural health of major structures

    Between inspections

    A long-span bridge, a tower or a stadium roof is inspected on a cycle and lives through every storm, rush hour and crowd in between. Damage that starts between inspections, or behaviour that changes after an event, is invisible without measurement. Continuous evidence lets engineers see how the structure is really behaving.

  2. What is measured

    Vibration, strain, movement and wind

    Accelerometers at key points record vibration and natural frequencies. Strain gauges on critical members follow load and fatigue, displacement sensors watch bearings and joints, GNSS follows towers and mid-span, and anemometers and temperature sensors record the conditions the structure answers to.

    Instruments
    Accelerometers · Strain gauges · Displacement sensors · GNSS · Anemometers and temperature
  3. The base node

    Normal behaviour, learned

    The structure’s node turns raw signals into natural frequencies, strain cycles and displacements, and compares them with the structure’s normal behaviour for the temperature and load at that moment. Changes beyond normal, and storms or earthquakes, raise alerts, and every value is signed.

  4. Radio and links

    On the structure’s own fibre

    Major structures carry their own fibre for operations, and monitoring rides it with the bandwidth vibration needs. Points far along a span or high on a tower reach the network over a private radio, and the public cellular network is the second path to the owner.

    Links
    Fibre · Private LTE · Public cellular
  5. How it works

    From a storm to an engineer’s report

    A storm passes over a long-span bridge. Accelerometers and GNSS record its response, the node compares frequencies and displacements with normal behaviour, and finds them back to normal once the wind drops. The owner’s engineer receives the post-event report within hours, with the evidence attached.

  6. From order to operation · Order

    Scope the structure and the questions

    The scope reads the structure’s design, inspection history, known concerns and the questions the owner needs answered. Nexus Observatory Inc. returns the instrument plan with the reasons for each point, the network and data design, the analysis to be delivered and a price per structure and per year.

    Plan a deployment
  7. From order to operation · Survey

    Climb and inspect with the engineer

    Crews survey with the owner’s structural engineer: access to decks, towers, roofs and floors, critical members for strain, points for accelerometers, sites for GNSS and anemometers at height, and routes for cables. They record the structure’s own network and power at each point.

  8. From order to operation · Permits

    Owner, operations and safety

    Access follows the structure’s operating rules: lane closures, roof access permits, rope access plans. The owner’s engineer approves every fixing to the structure, and the operator agrees when work can happen. Every approval is kept with the structure’s record. Crews follow the structure’s safety rules.

  9. From order to operation · Build

    Build for the structure

    Accelerometers, strain and displacement sensors, GNSS receivers, weather stations, the industrial gateway and the node are built, tested together and enrolled with their identities. Each point is configured with its location and sensitivity, and labelled for maintenance. Configurations are checked on the bench first.

    Open the Station Builder
  10. From order to operation · Install

    Install in planned closures

    Crews install in planned closures or by rope access: strain gauges on members, accelerometers at key points, displacement sensors at bearings and joints, GNSS and anemometers at height. Cables are routed on the structure’s trays, and every point is photographed and located.

  11. From order to operation · Commission

    Learn the structure’s normal

    Each device proves its identity. Sensors are checked in place, the first weeks of data are analysed to find the structure’s natural frequencies and normal behaviour with temperature and load, and alerts are set and tested with the owner’s engineer.

  12. From order to operation · Operate

    Engineering decisions on evidence

    Engineers see how the structure behaves under wind, traffic, crowds and temperature, with changes in its normal behaviour flagged. After storms and events they receive a report within hours, and inspections and assessments are planned with the record in hand.

  13. From order to operation · Maintain

    Keep the record continuous

    Points are checked on schedule and at each inspection, sensors replaced when they drift, and the normal behaviour model updated after repairs or changes of use. Every change is recorded, so the long series that structural health depends on stays continuous.

    Book field services
  14. Data products

    For engineers, owners and operators

    Structural engineers receive behaviour against normal; owners and engineers receive post-event reports; assessment engineers receive fatigue and strain cycle records; operators receive comfort and serviceability indicators. Each product carries the sensors, their calibration and the normal model behind it. Reports are dated and versioned.

    See the data products
  15. Evidence

    Evidence for assessment

    Every reading, analysis, alert and report is signed and kept. Monitoring follows the international standard for condition monitoring of structures, assessment uses the basis for existing structures, and records join the structure’s information model, so engineers and insurers can rely on them for decades.

    Drawn against
    ISO 16587 · ISO 4866 · ISO 13822 · ISO 19650
  16. What you get

    Structural and ground-movement monitoring

    GNSS, InSAR, tilt, strain and fibre sensing on bridges, dams, slopes, tailings and pipelines, with alert thresholds set by the owner. Delivered as managed service and data licence, for infrastructure, mining and pipeline operators, transport agencies. Scale: Asset portfolios. Service levels are written as numbers you can measure on your own dashboard.

    Talk to sales
  17. Next step

    Plan structural health of major structures with us

    Tell us the site, the measurements and the rules it answers to. We reply with a survey proposal, a design and a scope for structural health of major structures. An engineer replies with a survey proposal and a scope, and the plan grows from one site to the network you need, at your pace.

    Plan a deploymentOpen the Station BuilderOpen the Studio

01The place and its hazards

Where it runs, and what can go wrong.

Operating contextOwners of major structures inspect them on a cycle and assess them when loads, use or condition change. Structural health monitoring adds continuous evidence: how the structure vibrates, strains and moves under real wind, traffic and crowds, and whether that changes. Assessment of existing structures has its own international basis.

Hazards

  • Fatigue and damage developing between inspections
  • Excessive vibration under wind or crowds
  • Movement of bearings and joints
  • Storm and earthquake damage that must be assessed fast
  • Monitoring data no one can interpret

02What must be measured

What, where, how often, and under which rules.

Each measurement names where it is taken, how often, and the public standard or regulation behind it. Numbers in the sources column open the cited source below.

MeasurementWhereCadenceSources
Vibration and natural frequenciesAccelerometers at key points of decks, towers, roofs and floorsContinuous, with modal analysis12
StrainCritical members and connectionsContinuous1
DisplacementGNSS on towers and mid-span, displacement sensors at bearings and jointsContinuous1
Wind and temperatureAnemometers at height and temperature sensors on the structureContinuous3
Assessment indicatorsThe whole structureAfter events and on the assessment cycle4

03The observation stack

From one base unit to a network.

The same blocks at every scale: instruments and a base node, a site with its radio, a fleet run as one, and a network federated on the open protocol.

  1. 01

    Base unit

    A measurement point: accelerometers, strain and displacement sensors on an industrial gateway with an edge node.

    Build a station →
  2. 02

    Site

    A structure: every point on its fibre and network, GNSS and weather at height, with a secure link to the owner.

    Plan a site →
  3. 03

    Fleet

    Every monitored structure of an owner run as one fleet, with one record.

    Managed offers →
  4. 04

    Network

    Owners, engineers and researchers exchange structural data through open standards.

    The open protocol →
  • 01Vibration and condition monitor
  • 02GNSS geodetic station
  • 03Compact weather station
  • 04OT gateway (OPC UA, Modbus)
  • 05Edge node (Wedge)
  • 06Fibre terminal

Radio and links

Fibre

Major structures carry their own fibre for operations; monitoring rides it with the bandwidth that vibration needs.

Radio and links

Private LTE

Points far along a span or high on a tower reach the network without new cables.

Radio and links

Public cellular

A second path to the owner when the structure’s own network is down.

Edge computeThe structure’s node computes natural frequencies, strain cycles and displacements from the raw signals, compares them with the structure’s normal behaviour for the temperature and load, and raises alerts after storms, earthquakes and unusual events.

PowerPoints run on the structure’s power with batteries; remote points on solar where no supply reaches.

04How it works

From the instrument to the product.

One observation’s path, tier by tier, with the interface on every link and a bill of materials below; then how the one node grows to a site, a fleet and federated networks.

Structural health of major structures: data path

– of 07

01 Instruments Measurement with sensor identity andcalibration 02 Gateway 03 Node – Wrap in an observation envelope with timequality– Measure quality and uncertainty, attachquality flags– Buffer locally (store-and-forward when thelink drops) 04 Backhaul Commit with transactional outbox andpublish, delivered at least once 05 Site Consumer inbox deduplicates and applieseach record once into governed data 06 Data store Governed product through API, map orexport, correction-aware 07 Products ISO 16587ISO 13822OPC UA 01 Vibration and condition monitor Analogue I/O · RS-485 · Ethernet Strain gauges and displacementsensors Not in the reference kit 02 GNSS geodetic station Ethernet · GNSS antenna · 1PPS/10MHz 03 Compact weather station SDI-12 · RS-485 · Ethernet 04 OT gateway (OPC UA, Modbus) Ethernet · RS-485 · CAN · AnalogueI/O 05 Edge node (Wedge) Ethernet · Fibre · USB · RS-485 ·BMC 06 Fibre terminal Fibre · Ethernet Site MQTT 5 with Sparkplug B Governed data store Versioned, correction-aware Behaviour against normal Post-event reports Fatigue and strain cycle records Comfort and serviceability indicators Ethernet RS-485 · Modbus Ethernet RS-485 Ethernet · opc-ua Fibre Fibre
From the instrument to the published product: each band is a tier, each connector names its interface, and the numbers match the bill of materials. Hover or focus a block to trace its path; scroll or step to follow one observation.
Bill of materials
ItemEquipmentData portsProtocolsPower in
01Vibration and condition monitorAccelerometer-based vibration and temperature sensor for rotating machinery and structural condition monitoring.Analogue I/ORS-485EthernetModbus, OPC UA, MQTT 512 V DC
02GNSS geodetic stationContinuously operating GNSS station on a stable monument for geodesy, deformation and atmospheric water vapour.EthernetGNSS antenna1PPS/10 MHzNTP with NTS12 V DC
03Compact weather stationAll-in-one or compact station for temperature, humidity, pressure, wind and rain at a site.SDI-12RS-485EthernetSDI-12, Modbus, MQTT 5, OGC SensorThings API12 V DC
04OT gateway (OPC UA, Modbus)Read-only bridge from industrial fieldbuses and controllers (Modbus, OPC UA, DNP3, IEC 61850, CAN) to the site network, behind a security boundary.EthernetRS-485CANAnalogue I/OOPC UA, Modbus, DNP3 (IEEE 1815), IEC 61850 (MMS, GOOSE), MQTT 524 V DC
05Edge node (Wedge)Rugged edge node that boots from signed media, attests itself and establishes a site cell from little or no infrastructure.EthernetFibreUSBRS-485BMCMQTT 5, DMTF Redfish, IEEE 1588 PTP, NTP with NTS, OPC UA12 V DC, 24 V DC, 48 V DC, AC mains
06Fibre terminalOptical network terminal or media converter that lands fibre backhaul at a site.FibreEthernetIEEE 1588 PTP12 V DC, 48 V DC, AC mains

How it scales

01 Instruments Arbitrary qualified sensors and instruments whosemeasurements are ingested with calibration, units,geometry, time, custody and uncertainty. ×n 02 Node The minimum useful deployable unit: server, ruggedappliance, radio node, sensor gateway, satelliteterminal, AI, scientific, vehicle or virtual node. Node Node agent 03 Site The minimum independently operable localgovernance and failure domain: one or more nodesplus local network, identity, policy, evidence,storage, products and operator surfaces.

SITE

Node Node Node ×n 04 Cluster An optional scale or specialisation domain forscheduling, shared storage, accelerators or datalocality.

CLUSTER

×n 05 Fleet Coordinates plans, acknowledgements,convergence evidence, update campaigns andcorrection propagation across nodes and sites.

FLEET

Fleet controller ×n 06 Federation An exchange of products, capabilities, events orwork across approved, independently administeredtrust domains, using explicit trust, policy,data-locality, version and correction contracts.

TRUST DOMAIN

TRUST DOMAIN

TRUST DOMAIN

×n Verifier Applications Data in the field Telemetry Control Data upstream Control Data upstream Control Exchange Evidence Events Exchange
The smallest deployable unit is one node; the same unit is replicated to meet the demand. Nodes form a site, sites may form a cluster, sites and clusters are coordinated as a fleet, and fleets exchange across independently administered trust domains. Each plane is a separate channel with its own open binding.
Data in the field
MQTT 5 with Sparkplug B; connectors for LoRaWAN, OPC UA and instrument buses.
Telemetry
OpenTelemetry OTLP.
Control
TLS 1.3 with mutual authentication; protobuf messages over gRPC or HTTP/2.
Data upstream
At-least-once publication with repeat-safe keys over the control channel or NATS JetStream; QUIC MAY be used on lossy links.
Evidence
DSSE-signed in-toto statements; SLSA provenance; SCITT transparency receipts.
Events
Event envelopes mapped to CloudEvents 1.0; channels described in AsyncAPI 3.
Exchange
OpenAPI 3.1; the OGC API family; SensorThings; STAC; WIS 2.0.

05From order to operation

Every step, from the first call to a running site.

The same crew and the same record carry the work from scope to maintenance.

  1. 01 Order

    Scope the structure and the questions

    The scope reads the structure’s design, inspection history, known concerns and the questions the owner needs answered. Nexus Observatory Inc. returns the instrument plan with the reasons for each point, the network and data design, the analysis to be delivered and a price per structure and per year. 4

  2. 02 Survey

    Climb and inspect with the engineer

    Crews survey with the owner’s structural engineer: access to decks, towers, roofs and floors, critical members for strain, points for accelerometers, sites for GNSS and anemometers at height, and routes for cables. They record the structure’s own network and power at each point.

  3. 03 Permits

    Owner, operations and safety

    Access follows the structure’s operating rules: lane closures, roof access permits, rope access plans. The owner’s engineer approves every fixing to the structure, and the operator agrees when work can happen. Every approval is kept with the structure’s record. Crews follow the structure’s safety rules.

  4. 04 Build

    Build for the structure

    Accelerometers, strain and displacement sensors, GNSS receivers, weather stations, the industrial gateway and the node are built, tested together and enrolled with their identities. Each point is configured with its location and sensitivity, and labelled for maintenance. Configurations are checked on the bench first.

  5. 05 Install

    Install in planned closures

    Crews install in planned closures or by rope access: strain gauges on members, accelerometers at key points, displacement sensors at bearings and joints, GNSS and anemometers at height. Cables are routed on the structure’s trays, and every point is photographed and located.

  6. 06 Commission

    Learn the structure’s normal

    Each device proves its identity. Sensors are checked in place, the first weeks of data are analysed to find the structure’s natural frequencies and normal behaviour with temperature and load, and alerts are set and tested with the owner’s engineer. 1

  7. 07 Operate

    Engineering decisions on evidence

    Engineers see how the structure behaves under wind, traffic, crowds and temperature, with changes in its normal behaviour flagged. After storms and events they receive a report within hours, and inspections and assessments are planned with the record in hand. 4

  8. 08 Maintain

    Keep the record continuous

    Points are checked on schedule and at each inspection, sensors replaced when they drift, and the normal behaviour model updated after repairs or changes of use. Every change is recorded, so the long series that structural health depends on stays continuous.

06Data products and integration

What it delivers, to whom, and into which systems.

Data products

  • Behaviour against normalStructural engineers
  • Post-event reportsOwners and engineers
  • Fatigue and strain cycle recordsAssessment engineers
  • Comfort and serviceability indicatorsOperators

Integration

  • Asset managementIndicators and reports join the structure’s record in the asset management system.
  • Inspection planningFindings are linked to inspection items and members.
  • Digital modelPoints and data are linked to the structure’s information model under ISO 19650 practice.

Exchanged through ISO 16587, ISO 13822, OPC UA.

07Questions buyers ask

Before you scope it.

Does monitoring replace inspection?

No. It adds continuous evidence between inspections and helps plan them.

How do you tell damage from temperature?

The node learns normal behaviour with temperature and load, and flags changes beyond it.

How fast after a storm?

A report reaches the owner within hours of the event.

Can the data be used for assessment?

Yes, as measured evidence under the assessment of existing structures.

08Resources

The sources behind this page.

Public standards, regulations and guidance, cited where they apply. Each applies only where its jurisdiction or scope does.

  1. 1ISO 16587: Mechanical vibration and shock, performance parameters for condition monitoring of structuresInternational Organization for Standardization
  2. 2ISO 4866: Mechanical vibration and shock, vibration of fixed structures, guidelines for measurementInternational Organization for Standardization
  3. 3Guide to Instruments and Methods of Observation (WMO-No. 8)World Meteorological Organization
  4. 4ISO 13822: Bases for design of structures, assessment of existing structuresInternational Organization for Standardization

09Related

Use cases and solutions.

Solution

Structural and ground-movement monitoring

GNSS, InSAR, tilt, strain and fibre sensing on bridges, dams, slopes, tailings and pipelines, with alert thresholds set by the owner.Solutions for infrastructure →
Solution

Physical condition data for lenders and asset owners

EO and sensor evidence on the physical state of collateral and assets: flood extent, subsidence, construction progress, land cover.Solutions for infrastructure →
Solution

Drone survey and 3D site twins

Survey campaigns planned to the ground sample distance, photogrammetry and LiDAR, and site twins kept current.Solutions for infrastructure →

10Infrastructure: specialized fields

Other fields of this industry.

Specialized field

Construction sites

Dust, noise and vibration at the site boundary, wind for cranes and lifts, and site cameras, on cellular from the hoarding, so a site keeps its permit limits and answers its neighbours with evidence.The full field →
Specialized field

Excavations and tunnelling

Settlement and movement of the ground and nearby buildings, pore pressure, wall deflection and vibration during deep excavations and tunnel drives, with automatic total stations and GNSS, under the observational method.The full field →
Specialized field

Levees and coastal defences

Pore pressure and seepage, settlement, water levels, waves and overtopping on levees, dikes and sea walls, on LoRaWAN and microwave, so defence managers see weak sections before the flood finds them.The full field →
Specialized field

Heritage buildings

Crack and tilt movement, vibration from traffic and works, and indoor climate for collections in historic buildings in use, on LoRaWAN with nothing drilled that does not have to be, so conservation decisions rest on evidence.The full field →

Bring us the site.

Plan a deployment, configure a station, model it in the Studio or talk to sales. The form names who receives your details.

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