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In-situ recovery

In-situ recovery, watched below ground.

In-situ recovery pumps a solution through an ore body and recovers it from production wells, leaving the rock in place. Uranium, copper and some salts are mined this way. The central obligation is to keep the solution in the ore zone, so the observation network is a ring of monitoring wells, instruments on every wellhead and a chemistry record that regulators can audit.

Plan a deploymentHow it worksStation Builder
Industry
Mining
Measurements
6
Sources cited
3
  1. Mining · In-situ recovery

    Mining without moving the rock

    In-situ recovery leaves the ore body in place and moves a solution through it instead. That makes the groundwater around the wellfield the thing to protect. The licence draws a boundary of monitoring wells, and the whole operation depends on proving, day after day, that the solution stays inside it.

  2. What is measured

    Wells, wellheads and lines

    Monitoring wells carry level and conductivity sensors between laboratory samples; injection and production wellheads carry flow and pressure; header houses and pond underdrains carry leak detection. Laboratory chemistry, commonly chloride, conductivity and alkalinity as excursion indicators, remains the measurement of record and joins the same timeline.

    Instruments
    Level · Conductivity · Flow · Pressure · Leak detection · Laboratory samples
  3. The base node

    Every reading belongs to one well

    Each endpoint and gateway is enrolled with the well it serves, so every reading carries the well’s identity as well as its own signature and time. The plant’s edge node holds baselines and control limits per well and keeps the wellfield’s injection and production balance in view.

  4. Radio and links

    LoRaWAN over the pattern, fibre to the plant

    Battery endpoints on monitoring wells report over LoRaWAN without trenching cable to each well. Header houses join the plant over fibre laid with the pipes or over private LTE, and satellite backhaul serves remote wellfields. The network grows pattern by pattern with the wellfield.

    Radio
    LoRaWAN · Private LTE · Fibre · Satellite
  5. How it works

    From a monitoring well to an excursion case

    A conductivity reading leaves the well’s endpoint over LoRaWAN, reaches the gateway, is signed and passed to the edge node, where it is compared with the well’s baseline and limits. A rising trend opens a case, schedules the confirmation sample and notifies the hydrogeologist with the evidence attached.

  6. From order to operation · Order

    Scope the wellfield and the licence

    The scope starts from the licence and permits: the monitoring ring, the aquifers above and below, the excursion indicators and limits, and the restoration commitments. Nexus Observatory Inc. returns a station plan for every well class, the network design, the chemistry workflow and a price per wellfield and per phase.

    Plan a deployment
  7. From order to operation · Survey

    Survey wells, header houses and lines

    The crew walks the wellfield with the hydrogeologist and the plant engineer. It checks wellhead access and protection, header house panels and power, radio coverage across the pattern, and the routes of trunk lines and pond underdrains, and records every well against the project’s coordinates and identifiers.

  8. From order to operation · Permits

    Work inside the licence

    Monitoring design, limits and reporting are set by the licence and the underground injection control permit. Radio, power and any new structure follow the site’s own approvals, and radiation protection rules apply to every visit at a uranium operation. Every change to the monitoring design is agreed before it is made.

  9. From order to operation · Build

    Build per well class

    Monitoring-well stations, wellhead flow and pressure instruments, header house gateways and the plant’s edge node are built and tested per well class. Each one is enrolled with its identity and the well it belongs to, so a reading can never be filed against the wrong well.

    Open the Station Builder
  10. From order to operation · Install

    Install pattern by pattern

    Installation follows the development of the wellfield. Gateways go in first, then monitoring-ring stations before injection starts, so the baseline is continuous, then wellhead instruments as each pattern is completed. Every station is checked against the well’s records and photographed.

  11. From order to operation · Commission

    Establish baselines before injection

    Each station proves its identity, then its conductivity and level readings are compared with laboratory samples and manual measurements. Baselines and control limits are entered from the licence data, and a test excursion runs from a well to the hydrogeologist’s console and back.

  12. From order to operation · Operate

    Catch excursions early

    The console shows each monitoring well against its baseline, the hydraulic gradient across the wellfield and the balance of injection and production. A rising trend opens a case with its data, the confirmation sampling the licence requires and the corrective actions, all in one record.

  13. From order to operation · Maintain

    Through restoration and stability

    Stations are serviced and recalibrated on schedule, moved as patterns are added and kept running through restoration and the stability period after it. The record that started with the baseline ends with the evidence that groundwater met its restoration standard.

    Book field services
  14. Data products

    From operations to closure

    Hydrogeologists see each well against its limits; operators see the balance of injection and production; environmental teams manage excursion cases; regulators receive reports in the licence’s format; closure planners inherit restoration and stability records. One record runs from the first baseline to the last stability sample.

    See the data products
  15. Evidence

    A record from baseline to restoration

    Baselines, calibrations, samples with their chain of custody, every case and every action are signed and kept. Monitoring follows the licence and the review practice for in-situ recovery and the underground injection control rules, so a reviewer can trace any conclusion to the wells and samples behind it.

    Drawn against
    NUREG-1569 · 40 CFR Part 146 · EPA Class III wells
  16. What you get

    Environmental and permit monitoring

    Emissions, water quality, noise and dust monitoring for permit conditions, with traceable calibration and evidence bundles. Delivered as managed service and data licence, for industrial operators, municipalities, regulators. Scale: Site to portfolio. Service levels are written as numbers you can measure on your own dashboard.

    Talk to sales
  17. Next step

    Plan in-situ recovery with us

    Tell us the site, the measurements and the rules it answers to. We reply with a survey proposal, a design and a scope for in-situ recovery. An engineer replies with a survey proposal and a scope, and the plan grows from one site to the network you need, at your pace.

    Plan a deploymentOpen the Station BuilderOpen the Studio

01The place and its hazards

Where it runs, and what can go wrong.

Operating contextInjection and production wells are laid out in patterns across the ore zone. A leaching solution is injected, dissolves the metal and is pumped back to a processing plant. Monitoring wells surround the wellfield and sit in the aquifers above and below the ore, and after mining the groundwater must be restored to the standard the licence sets and shown to stay there.

Hazards

  • Horizontal or vertical excursion of mining solution beyond the ore zone
  • Loss of well casing or cement integrity
  • Leaks and spills from header houses, pipelines and ponds
  • Radiological exposure at uranium operations
  • Incomplete groundwater restoration after mining

02What must be measured

What, where, how often, and under which rules.

Each measurement names where it is taken, how often, and the public standard or regulation behind it. Numbers in the sources column open the cited source below.

MeasurementWhereCadenceSources
Excursion indicators in monitoring wells, commonly chloride, conductivity and alkalinityThe monitoring-well ring and wells in the overlying and underlying aquifersSampled on the schedule the licence sets, with continuous conductivity and level between samples12
Injection and production flow and pressureEvery wellhead and header houseContinuous32
Water levels and hydraulic gradientMonitoring and observation wells inside and around the wellfieldContinuous1
Mechanical integrity of injection wellsEach injection wellAt construction and at the intervals the permit requires2
Leak detection on pipelines and pondsTrunk lines, header houses and pond underdrainsContinuous1
Groundwater restoration chemistryRestoration and baseline wellsThrough restoration and the stability period that follows1

03The observation stack

From one base unit to a network.

The same blocks at every scale: instruments and a base node, a site with its radio, a fleet run as one, and a network federated on the open protocol.

  1. 01

    Base unit

    A wellhead station: level and conductivity in a monitoring well, or flow and pressure on an injection line, read by a battery endpoint or an industrial gateway in the header house.

    Build a station →
  2. 02

    Site

    A wellfield: its monitoring ring, header houses with their gateways, a LoRaWAN network over the pattern and an edge node at the plant.

    Plan a site →
  3. 03

    Fleet

    Every wellfield of the operation, from development to restoration, run as one fleet with one excursion policy and one chemistry record.

    Managed offers →
  4. 04

    Network

    Several projects of an operator, and the regulator’s reviewers, work from one federated record of wells, samples and decisions.

    The open protocol →
  • 01Water quality sonde
  • 02Water level gauge
  • 03Flow meter
  • 04LPWAN endpoint
  • 05LoRaWAN gateway
  • 06OT gateway (OPC UA, Modbus)
  • 07Edge node (Wedge)
  • 08Fibre terminal
  • 09Solar array
  • 10Pole

Radio and links

LoRaWAN

Monitoring wells spread across and beyond the wellfield report level and conductivity from battery endpoints, without trenching cable to each one.

Radio and links

Private LTE

Header houses, the plant and vehicles share one licensed network for control data and video across the wellfield.

Radio and links

Fibre

Header houses on permanent trunk lines carry control data on fibre laid with the pipes.

Radio and links

Satellite

Remote satellite wellfields use satellite backhaul until terrestrial links arrive.

Edge computeAn edge node at the plant compares every monitoring well with its baseline and upper control limits, opens an excursion case when a trend crosses them and keeps the wellfield’s balance of injection and production in view.

PowerMonitoring-well endpoints run on batteries for long periods between visits; header houses take plant power, and remote wells use small solar panels.

04How it works

From the instrument to the product.

One observation’s path, tier by tier, with the interface on every link and a bill of materials below; then how the one node grows to a site, a fleet and federated networks.

In-situ recovery: data path

– of 08

01 Instruments Measurement with sensor identity andcalibration 02 Field radio 03 Gateway 04 Node – Wrap in an observation envelope with timequality– Measure quality and uncertainty, attachquality flags– Buffer locally (store-and-forward when thelink drops) 05 Backhaul Commit with transactional outbox andpublish, delivered at least once 06 Site Consumer inbox deduplicates and applieseach record once into governed data 07 Data store Governed product through API, map orexport, correction-aware 08 Products OPC UA (IEC 62541)OGC SensorThings APILoRaWAN 09 Power and structure Supplies 12 V DC, 24 V DC, 48 V DC to thefield equipment 01 Water quality sonde SDI-12 · RS-485 · Ethernet 02 Water level gauge SDI-12 · RS-485 · Ethernet 03 Flow meter SDI-12 · RS-485 · Ethernet 04 LPWAN endpoint Analogue I/O · SDI-12 · RS-485 05 LoRaWAN gateway Ethernet · RF · GNSS antenna 06 OT gateway (OPC UA, Modbus) Ethernet · RS-485 · CAN · AnalogueI/O 07 Edge node (Wedge) Ethernet · Fibre · USB · RS-485 ·BMC 08 Fibre terminal Fibre · Ethernet Site MQTT 5 with Sparkplug B Governed data store Versioned, correction-aware Monitoring-well seriesagainst baseline and limits Excursion cases withsampling and actions Wellfield balance of injectionand production Leak detection alerts Restoration and stabilityrecords 09 Solar array RS-485 10 Pole SDI-12 SDI-12 RS-485 · Modbus LoRaWAN Ethernet Ethernet · opc-ua Fibre Fibre
From the instrument to the published product: each band is a tier, each connector names its interface, and the numbers match the bill of materials. Hover or focus a block to trace its path; scroll or step to follow one observation.
Bill of materials
ItemEquipmentData portsProtocolsPower in
01Water quality sondeMulti-parameter sonde for temperature, conductivity, pH, dissolved oxygen and turbidity.SDI-12RS-485EthernetSDI-12, Modbus, MQTT 5, OGC SensorThings API12 V DC
02Water level gaugeRadar, pressure or float gauge for river, lake, reservoir or tide level.SDI-12RS-485EthernetSDI-12, Modbus, MQTT 5, OGC SensorThings API12 V DC
03Flow meterOpen-channel or pipe flow meter (Doppler, ultrasonic, electromagnetic).SDI-12RS-485EthernetSDI-12, Modbus, MQTT 5, OGC SensorThings API12 V DC
04LPWAN endpointBattery-powered endpoint on LoRaWAN, NB-IoT or LTE-M that carries one or more sensors.Analogue I/OSDI-12RS-485LoRaWAN, OMA LwM2M, CoAPInternal battery, Energy harvesting
05LoRaWAN gatewayMulti-channel LoRaWAN gateway that forwards uplinks to a network server and schedules downlinks within duty limits.EthernetRFGNSS antennaLoRaWAN, MQTT 5PoE, 12 V DC
06OT gateway (OPC UA, Modbus)Read-only bridge from industrial fieldbuses and controllers (Modbus, OPC UA, DNP3, IEC 61850, CAN) to the site network, behind a security boundary.EthernetRS-485CANAnalogue I/OOPC UA, Modbus, DNP3 (IEEE 1815), IEC 61850 (MMS, GOOSE), MQTT 524 V DC
07Edge node (Wedge)Rugged edge node that boots from signed media, attests itself and establishes a site cell from little or no infrastructure.EthernetFibreUSBRS-485BMCMQTT 5, DMTF Redfish, IEEE 1588 PTP, NTP with NTS, OPC UA12 V DC, 24 V DC, 48 V DC, AC mains
08Fibre terminalOptical network terminal or media converter that lands fibre backhaul at a site.FibreEthernetIEEE 1588 PTP12 V DC, 48 V DC, AC mains
09Solar arrayPV modules with charge controller sized to the site’s load and climate.RS-485Modbus—
10PoleUtility, street or dedicated pole with clamp positions.———

How it scales

01 Instruments Arbitrary qualified sensors and instruments whosemeasurements are ingested with calibration, units,geometry, time, custody and uncertainty. ×n 02 Node The minimum useful deployable unit: server, ruggedappliance, radio node, sensor gateway, satelliteterminal, AI, scientific, vehicle or virtual node. Node Node agent 03 Site The minimum independently operable localgovernance and failure domain: one or more nodesplus local network, identity, policy, evidence,storage, products and operator surfaces.

SITE

Node Node Node ×n 04 Cluster An optional scale or specialisation domain forscheduling, shared storage, accelerators or datalocality.

CLUSTER

×n 05 Fleet Coordinates plans, acknowledgements,convergence evidence, update campaigns andcorrection propagation across nodes and sites.

FLEET

Fleet controller ×n 06 Federation An exchange of products, capabilities, events orwork across approved, independently administeredtrust domains, using explicit trust, policy,data-locality, version and correction contracts.

TRUST DOMAIN

TRUST DOMAIN

TRUST DOMAIN

×n Verifier Applications Data in the field Telemetry Control Data upstream Control Data upstream Control Exchange Evidence Events Exchange
The smallest deployable unit is one node; the same unit is replicated to meet the demand. Nodes form a site, sites may form a cluster, sites and clusters are coordinated as a fleet, and fleets exchange across independently administered trust domains. Each plane is a separate channel with its own open binding.
Data in the field
MQTT 5 with Sparkplug B; connectors for LoRaWAN, OPC UA and instrument buses.
Telemetry
OpenTelemetry OTLP.
Control
TLS 1.3 with mutual authentication; protobuf messages over gRPC or HTTP/2.
Data upstream
At-least-once publication with repeat-safe keys over the control channel or NATS JetStream; QUIC MAY be used on lossy links.
Evidence
DSSE-signed in-toto statements; SLSA provenance; SCITT transparency receipts.
Events
Event envelopes mapped to CloudEvents 1.0; channels described in AsyncAPI 3.
Exchange
OpenAPI 3.1; the OGC API family; SensorThings; STAC; WIS 2.0.

05From order to operation

Every step, from the first call to a running site.

The same crew and the same record carry the work from scope to maintenance.

  1. 01 Order

    Scope the wellfield and the licence

    The scope starts from the licence and permits: the monitoring ring, the aquifers above and below, the excursion indicators and limits, and the restoration commitments. Nexus Observatory Inc. returns a station plan for every well class, the network design, the chemistry workflow and a price per wellfield and per phase. 13

  2. 02 Survey

    Survey wells, header houses and lines

    The crew walks the wellfield with the hydrogeologist and the plant engineer. It checks wellhead access and protection, header house panels and power, radio coverage across the pattern, and the routes of trunk lines and pond underdrains, and records every well against the project’s coordinates and identifiers.

  3. 03 Permits

    Work inside the licence

    Monitoring design, limits and reporting are set by the licence and the underground injection control permit. Radio, power and any new structure follow the site’s own approvals, and radiation protection rules apply to every visit at a uranium operation. Every change to the monitoring design is agreed before it is made. 21

  4. 04 Build

    Build per well class

    Monitoring-well stations, wellhead flow and pressure instruments, header house gateways and the plant’s edge node are built and tested per well class. Each one is enrolled with its identity and the well it belongs to, so a reading can never be filed against the wrong well.

  5. 05 Install

    Install pattern by pattern

    Installation follows the development of the wellfield. Gateways go in first, then monitoring-ring stations before injection starts, so the baseline is continuous, then wellhead instruments as each pattern is completed. Every station is checked against the well’s records and photographed.

  6. 06 Commission

    Establish baselines before injection

    Each station proves its identity, then its conductivity and level readings are compared with laboratory samples and manual measurements. Baselines and control limits are entered from the licence data, and a test excursion runs from a well to the hydrogeologist’s console and back.

  7. 07 Operate

    Catch excursions early

    The console shows each monitoring well against its baseline, the hydraulic gradient across the wellfield and the balance of injection and production. A rising trend opens a case with its data, the confirmation sampling the licence requires and the corrective actions, all in one record.

  8. 08 Maintain

    Through restoration and stability

    Stations are serviced and recalibrated on schedule, moved as patterns are added and kept running through restoration and the stability period after it. The record that started with the baseline ends with the evidence that groundwater met its restoration standard.

06Data products and integration

What it delivers, to whom, and into which systems.

Data products

  • Monitoring-well series against baseline and limitsHydrogeologists, environmental managers, regulators
  • Excursion cases with sampling and actionsEnvironmental teams and regulators
  • Wellfield balance of injection and productionWellfield operators and plant engineers
  • Leak detection alertsOperators and environmental teams
  • Restoration and stability recordsRegulators and closure planners

Integration

  • Plant control system and historianWellhead and header data move over OPC UA into the plant historian with their quality flags.
  • Laboratory information systemSample results are matched to wells and joined to the continuous series with their chain of custody.
  • Regulatory reportingExcursion and monitoring reports are produced in the format the licence specifies.

Exchanged through OPC UA (IEC 62541), OGC SensorThings API, LoRaWAN.

07Questions buyers ask

Before you scope it.

Do continuous sensors replace sampling?

No. Sampling and laboratory analysis remain the measurements of record. Continuous level and conductivity show trends between samples and help decide when confirmation sampling is needed.

Can the record be used in restoration?

Yes. Baselines, monitoring and restoration data stay in one record, so the comparison with the restoration standard is traceable to every sample.

What about uranium radiation protection?

Every visit follows the site’s radiation protection programme. The monitoring network does not change that programme; it records where and when crews worked.

Can we start with the monitoring ring?

Yes. Many projects start with the ring and baseline wells before injection, then add wellhead instruments pattern by pattern.

08Resources

The sources behind this page.

Public standards, regulations and guidance, cited where they apply. Each applies only where its jurisdiction or scope does.

  1. 1NUREG-1569: Standard Review Plan for In Situ Leach Uranium Extraction License ApplicationsUS Nuclear Regulatory Commission · 2003
  2. 240 CFR Part 146: Underground injection control program, criteria and standardsUS Environmental Protection Agency (eCFR)
  3. 3Class III wells: injection wells for solution miningUS Environmental Protection Agency

09Related

Use cases and solutions.

Solution

Environmental and permit monitoring

Emissions, water quality, noise and dust monitoring for permit conditions, with traceable calibration and evidence bundles.Solutions for mining →
Solution

Mine, plant and port site monitoring

Slope radar, tailings monitoring, dust and water, and site connectivity for operations and closure.Solutions for mining →
Solution

Observation data products and evidence bundles

Licensed feeds and archives with metadata, quality flags and provenance on every value; evidence bundles for audits and claims processes.Solutions for mining →

10Mining: specialized fields

Other fields of this industry.

Specialized field

Open-pit mining

Slope radar, prisms and GNSS on the pit walls, private LTE or 5G for dispatch and autonomy, blast vibration and dust at the fence, on one site network.The full field →
Specialized field

Underground hard-rock mining

Microseismic arrays, ventilation on demand, gas and refuge monitoring, people and vehicle tracking, and a private LTE or leaky-feeder backbone that follows the headings.The full field →
Specialized field

Underground coal mining

Methane, airflow and carbon monoxide under explosion-protection rules, dust exposure, communication and tracking that survive an emergency, and methane drainage measured for safety and emissions.The full field →
Specialized field

Placer and alluvial mining

Turbidity and sediment downstream, mercury where amalgamation is used, settling pond stability and rehabilitation, with LoRaWAN and satellite links where nothing else reaches.The full field →
Specialized field

Quarrying and aggregates

Blast vibration and air overpressure at the neighbours, boundary dust, noise, discharge water and face stability, on simple, low-cost links for a site that sits next to a town.The full field →
Specialized field

Tailings storage facilities

Piezometers, inclinometers, GNSS, satellite radar and water balance for tailings dams, with trigger levels from the engineer of record and evidence aligned to the global tailings standard.The full field →
Specialized field

Seabed and marine minerals

Environmental baselines and plume monitoring for nearshore dredging and seabed mineral exploration: moored and seabed instruments, ocean-ready links and data that regulators and scientists can verify.The full field →

Bring us the site.

Plan a deployment, configure a station, model it in the Studio or talk to sales. The form names who receives your details.

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